FLASH SHUTTLE PALLET EFFICIENT STORAGE SYSTEM

The solution of Flash shuttle Pallet Efficient Storage System covers smart four-way shuttle, high-speed elevator, flexible conveyor line, high-standard racks and pallets and smart storage software (IWMS, IWCS, RMS). According to the characteristics of warehouses and customer needs, we provide customers with high-efficiency, high-density, high-flexibility, fast delivery, and high performance/price ratio “pallet-to-person” solutions.

 

Some of the advantages of using smart four-way shuttle include:

– Ultra-fast operation efficiency: The overall operating efficiency is 2-3 times that of traditional warehouses
– Ultra-high storage density: The storage density is 4-6 times that of traditional storage solutions
– Flexible adaptation to various scenarios: Can be used in more than 90% of pallet storage scenarios
– Flexibility to adapt to business needs: Flexible response to space constraints and changes in business stages
– 2-3 months high quality delivery: 100% high-quality delivery, ensuring no unfinished projects
– Quick ROI: Reduce labor input by 50%-80%, and quickly return on investment
Smart four-way shuttle applied in customer site:

 

WAREHOUSE AUTOMATION WITH ACR SYSTEMS

The ACRs are automated storage and retrieval systems designed and developed specifically to handle cases. They include proprietary HAIPICK robots and intelligent software system HAIQ. The HAIPICK robots do the picking, sorting, and transport between shelves and workstations. HAIQ system is the central command for HAIPICK robots, conveyor belts, loading and unloading workstations and other devices including robotic arms, AGVs or AMRs made by others.

Key benefits from systems:

  • Optimize warehouse space: The customizable storage solution can maximize the use of the existing space, increase the storage capacity per unit area and lower the cost of land use, with up to 95% of the vertical space put in use and the storage density increased by 80% – 400%.
  • Increase accurate and efficient: Powered by AI algorithms, the ACR systems boosts totes picking accuracy to 99.99%, improving accuracy and efficiency of order fulfillment.
  • Reduce labor cost by improving employees’ efficiency by 3-4 times.
  • Flexible solution allows easy expansion of business: As e-commerce booms, some 3PL companies see capacity of their original facilities reaching a limit. With ACR systems, the expansion of warehouse can be realized flexibly and agilely. In terms of compatibility, the combination of the robots, the HAIQ system can ensure the flow of information between multiple devices. Users can deploy ACR systems easily according to their changing business needs, without causing disruptions to operation.

Currently, 3PL, e-commerce, apparel, retail, grocery, automotive & manufacturing, electronics, and pharmaceutical industries are already turning to ACR to enhance and accelerate their operations.

ACR solutions are helping warehousing, distribution centers, and manufacturing facilities worldwide in over 30 countries advance their operations. Below are some reference:

 


 

 

AUTOMATED STORAGE SYSTEM

Whatever your industry sector, Modula lets you store any type of product or spare part, in varying sizes, weights, heights and volumes

Vertical Lift Module are fully automated vertical storage system that take up a height available. Thanks to their space-saving design, improved efficiency and productivity, and optimized inventory management process make VLM is an ideal choice for wide range of industries.

With VLM , operator can select the dual tray delivery system . This allow operator too work on one tray in the bay, wile the next is being collected for delivery once the first operation is completed. The external bay facilitates worker activity when using mechanical aids like forklifts, zero-weight crane or overhead hoists. Operator can also carry out picking simultaneously on two sides of the machine or have access to trays on different levels.

 

WHAT CAN YOU STORE IN VLM?

  • Small items
  • Products or consumer goods for distribution or sale
  • Finished and semi-finished products
  • Tools, equipment, cosmetics, pharmaceuticals
  • Electrical and electronic materials
  • Mechanical parts
  • Boxes, and much more

 

AUTMOMATED GUIDED VEHICLE

An AGV is a driverless vehicle that can move around factory or warehouse floor autonomously, without human intervention. It is equipped with various sensors, cameras, and navigation systems that allow it to navigate its way around the facility and avoid obstacles. Additionally, AGVs can be programmed to follow specific routes and perform a variety tasks, including material handling, assembly line operations, and transportation of finished goods.

AGVs  adapt to changing production environments, and perform a variety of tasks make AGV is an ideal choice for various industries, including the automotive industry.

  • Safe and stable: Innovative and efficient system architecture design, three-layer security protection with the combination of software and hardware.
  • Cluster scheduling: Different types of logistics equipment can be uniformly scheduled at the same time.
  • Efficient and easy to use: Flexible and efficient scheduling strategy, simple operation, and help to quickly deploy production.
  • Quick return: Can greatly reduce costs; High work efficiency can help optimize the allocation of human resources.
  • Simple deployment: A variety of navigation methods, simple transformation of the environment, can be successfully deployed
  • Strong compatibility: Compatible with multiple navigation modes, it can efficiently connect with a variety of systems and equipment of customers.

Its Control System allows everything under control, support first-come first-served, real-time resource optimal evaluation based on machine learning; analyzing historical task records, optimizing the task flow, automatically entering the standby area, and pre-response tasks.

 

GOODS-TO-PERSON

Goods to person is a solution that use a self-guided vehicle AMR to transport materials, goods, or products in a manufacturing or warehouse. It can be programmed to perform a variety of tasks, such as transporting materials between different locations within a warehouse, picking up and delivering products to assembly lines, or moving finished goods to a shipping area, loading and unloading materials from conveyor systems.

Some of the advantages of solution:

  • Increased Efficiency: AMRs can operate 24/7 and can be programmed to perform tasks faster than human operators. This can lead to increased productivity and throughput.
  • Improved Safety: AMRs are designed with safety in mind and are equipped with sensors that can detect obstacles and stop the vehicle to prevent collisions. This can reduce the risk of accidents and injuries in the workplace
  • Reduced Labor Costs: By using AMRs, companies can reduce the need for human operators, which can lead to cost savings over time.
  • Digitalize the inventory information and track the whole process
  • Intelligent Maintenance: The robot control system regularly sends notifications of maintenance information and reminds the staff to do regular maintenance on the AMRs, which is easy and convenient.

Good to person can be applied in variety scenarios

 

The core of Hikrobot software platform architecture is the Intelligent Warehouse Management System and the Robotic Control System. iWMS with the upper-level system seamlessly to realize intelligent warehouse management at high efficiency and low costs. RCS  is used to build the map model and dispatch various robots. The two systems work together to link through the whole logistics process, connect various transfer scenarios seamlessly.

 

RADIO FREQUENCY IDENTIFICATION (RFID)

Radio Frequency Identification (RFID) is a technology that uses radio waves to identify and track objects.

RFID technology consists of three components: a reader, an antenna, and a tag. The tag contains a small microchip that stores information about the object, as well as an antenna that communicates with the reader via radio waves.

RFID technology is used in a wide range of applications, including inventory management, asset tracking, and supply chain management. One of the most significant advantages of RFID technology is its ability to automatically identify and track objects without the need for human intervention. This makes it a valuable asset for businesses looking to increase efficiency and reduce labor costs.

  • RFID technology can be used to track items in real-time, providing real-time visibility and control over inventory levels. This enables companies to optimize their supply chain operations, reduce inventory holding costs, and improve order fulfillment times.
  • Improved accuracy and speed over traditional barcode systems. While barcode systems require line-of-sight scanning, RFID technology can read tags from a distance, even when the tags are not visible.
  • Its ability to automate the process of data capture. Data can be captured automatically, reducing the need for manual data entry and improving data accuracy

RFID technology is used in various industries, including retail, healthcare, logistics, and manufacturing for inventory management, enabling operator to track items in real-time.

ROBOT SORTING SYSTEM

 

LIBIAO sorting system is designed to move autonomously through a warehouse or distribution center, sorting and organizing packages or products. The system use a combination of robots, sensors, cameras, and software to identify and sort items based on their barcode.

Mobile sorting robots can be used to streamline the sorting and distribution process, reducing the need for manual labor and improving the efficiency and accuracy of the operation. Some of the advantages of using mobile sorting robots include:

• Increased Efficiency: Mobile sorting robots can work 24/7 and can sort packages at a faster rate than human workers
• Improved Accuracy: Sorting system accuracy can reach 99.99%
• Scalability: can be added or removed from a fleet as needed to match changes in production volume
• Enhanced Safety: By automating the sorting process, mobile sorting robots can help reduce the risk of accidents or injuries in the workplace
• Cost Savings: Mobile sorting robots can help reduce labor costs over time, as they require minimal human intervention and can operate at a lower cost per package
• Rapid deployment: take 4-8 weeks to deploy
• Space utility: than half with other system, effectively saving cost on space.
• Easy maintenance

Below are some typical platform, also we can customize base on customer requirement:

RCS Robot Dispatching Control System

  • Integrated and intelligent system
  • The system integrates a human-computer interaction (HCI) interface, path planning, robot communication, barcode/QR code scanner communication, external data communication, charging, lifter and other modules to achieve integrated, intelligent, automatic operations and maintenance.
  • Efficient dispatching of robot clusters
  • The system can simultaneously dispatch hundreds or thousands of sorting robots to work together, including different types of robots, and can plan the optimal path for each robot to improve the stability of robot operations and the efficiency of sorting.
  • Significantly increased production capacity
  • Compared with systems using conventional Wi-Fi communication, our self-designed dispatch system, combined with a self-innovated wireless communication system, has achieved a significant increase in production capacity.

Due to many advantages, sorting system can be applied in different industries and scenarios: courier, cold storage, retail, manufacturing, fresh food, clothing, catering, medicine, jewelry, publishing

 

 

PICK-TO-LIGHT

Have you suffered any of the following problems?

  • Long time taken to complete each operation.
  • Too many picking mistakes.
  • Too many operators/operation in a limited space
  • Over-dependence on experienced operators.
  • Different part-time workers often handling the operation
  • Difficulty in dealing with stock.
  • Customers demanding greater accuracy.
  • Difficulty in stock-taking

Then Pick-to-light will help to solve these problems but,

WHAT’S PICK-TO-LIGHT ?

The Pick-to-Light system is also called Digital Picking System.

Digital picking refers to a picking assistance system that uses digital picking displays. Workers at a factory or distribution center walk to the locations of illuminating digital picking displays and take out items by the displayed quantities. Items can be picked accurately and quickly according to the instructions given by the digital picking displays.

The Digital Picking System can improve the efficiency of your operation

  • Faster picking operation: 30% – 50% of previous operation time
  • Less workers: 30% – 50% of previous number of operators needed
  • Easier operation: easily operated by part-time or inexperienced workers
  • Paperless documents: no slips required
  • Less picking operation mistakes: 0.01-0.03% picking operation error rate
  • Easy stock-taking operation and replenishment operation

 

Pick-to-light can be applied in many industries and scenarios

TTP has experienced design and implement many projects related to pick-to-light over 10 years